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I have 96 G16e when going up hill with 2 people on cart cart does not want to move but goes slow if i get off and help push on level ground it will fly with two people on it and in reverse it will back up normal batteries have 37.2 v all batteries have been loaded tested and are good when pressing the throttle on level ground motor makes a screech or a squeal like noise and will go away once going also this is a 36v electric motor any help would be greatly appreciated
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It sounds like your 1996 G16e might be experiencing limitations inherent to its design particularly when tackling uphill terrain with a load. These carts were originally engineered with a primary focus on torque rather than speed, making them inherently slower compared to newer 48v sepex drive carts. Achieving higher speeds typically entails converting the cart to a 48v system, but this is no easy feat. It involves a comprehensive overhaul of all systems including the batteries, motor, controller, wiring, and charger to handle the increased voltage and power demands. Such upgrades can incur significant costs and require meticulous planning to execute properly. Understandably, concerns about installation expenses may dissuade some people from pursuing this route as the upfront investment and complexity involved may not align with their preferences or budget.
Regarding troubleshooting, one proactive step is to inspect the Forward and Reverse (F&R) switch for any signs of heat damage. In the G16e, this switch has gained notoriety as a weak link especially when exposed to heavy usage or high loads. The primary concern is the potential for heat damage. Over time, electrical resistance within the switch can lead to increased friction and heat buildup which can ultimately compromise its functionality. This heat damage may manifest as discoloration, warping, or melting of the switch housing or surrounding components. Additionally, prolonged exposure to high temperatures can accelerate wear and deterioration of internal contacts, further exacerbating the problem.
To assess the condition of the F&R switch, drive the cart and monitor the temperature of the switch during operation. Excessive heat generation, indicated by elevated temperatures on the switch housing or nearby components can serve as a warning sign of potential issues. If you have any additional questions feel free to ask!
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